Introduction
In the latest episode of MFG Monkey, we sat down with Zach Haddock from Preco to explore the cutting-edge technology behind die-cutting and the converting industry. Preco has been a key partner for MCMILLANCO, providing the advanced machinery and expertise needed to tackle complex projects and set us apart in the competitive landscape. One area where Preco truly shines is its kiss-cutting capabilities, a process critical for creating precision die-cuts with multiple layers.
Diving Into the Converting Industry
The converting industry is incredibly diverse, and nearly every product around us involves some aspect of die-cutting or converting. From aerospace components to everyday consumer products, the precision required in this field is often underestimated. As Zach explained, die-cutting is at the heart of the converting process, especially in high-volume sectors like electric vehicles (EVs) and green energy.
At MCMILLANCO, our journey into the converting industry began almost by accident when we purchased a Preco die-cutting machine for a specific project. The machine’s versatility has allowed us to expand into new areas and confidently pursue challenging projects, including tight-tolerance jobs in military and aerospace applications.
Unmatched Kiss-Cutting Capabilities
One of the most impressive aspects of Preco’s technology is their kiss-cutting capabilities, which are unmatched in the industry. Kiss-cutting involves cutting through the top layer of material (like adhesive film or foam) without cutting through the backing layer, a process that requires absolute precision. Preco’s machinery offers unparalleled accuracy in this process, using advanced micrometer stops to control the depth of the cut down to fractions of a thousandth of an inch.
As Zach mentioned, the level of precision that Preco’s machines achieve in kiss-cutting is so advanced that they can kiss-cut materials like laminate on glass without damaging the underlying surface. This ability is particularly important in industries requiring intricate designs and tight tolerances, like electronics, automotive, and medical devices.
At MCMILLANCO, we’ve leveraged these kiss-cutting capabilities to confidently take on jobs that others said were impossible. From ultra-thin foams to delicate laminates, Preco’s machines allow us to achieve clean cuts and perfect alignment every time.
Tight Tolerances and High Standards
Meeting tight tolerances is a challenge that many converters face, but Preco’s technology makes it achievable. During our conversation, Zach shared an example of a military project where MCMILLANCO was able to reduce scrap rates to under 3%, saving our customer hundreds of thousands of dollars. This success was due in large part to Preco’s advanced die-cutting and kiss-cutting capabilities, which allow for precision that few other machines can replicate.
In fact, Preco’s machines are equipped with a micrometer that allows us to dial in kiss-cuts within a few tenths of a thousandth of an inch—a level of precision that is critical for applications requiring multiple layers of materials to be cut without damaging the backing.
Innovations in the EV Industry
The EV industry is rapidly growing, and converting plays a key role in producing components for electric vehicles, especially in the manufacturing of battery packs. Die-cutting, including kiss-cutting, is essential for creating the layers of electrodes, separators, and thermal management materials used in EV batteries. Zach pointed out that the sheer volume of die-cut parts required in each battery pack presents a tremendous opportunity for converters to meet this growing demand.
At MCMILLANCO, we’re excited to be part of this evolving industry, with our Preco machinery allowing us to handle high volumes while maintaining the precision required for complex multi-layered components.
Collaborative Problem Solving and Innovation
One of the key reasons we’ve succeeded in the converting industry is our collaborative partnership with Preco. Whether we’re troubleshooting static issues, fine-tuning the kiss-cutting process, or scaling up for high-volume production, Preco has been with us every step of the way. Their team is not only knowledgeable but also passionate about helping customers like us achieve the best possible results.
Why Kiss-Cutting Matters for Your Next Project
Kiss-cutting offers a unique solution for industries requiring multiple layers of materials, such as adhesive films, foams, and laminates. The precision of kiss-cutting ensures that the top layer is perfectly cut without damaging the material underneath, making it ideal for labels, gaskets, and electrical components. Preco’s technology allows us to handle tight tolerances and maintain high-quality standards for even the most demanding projects.
If your business is looking for a partner that can deliver precision kiss-cutting on a wide range of materials, look no further than MCMILLANCO. We have the technology and expertise to turn your challenging projects into success stories.
Final Thoughts
As we continue to push the boundaries of what’s possible in the converting industry, we’re proud to partner with Preco, whose advanced machinery enables us to tackle even the most complex jobs with confidence. Whether you need die-cutting, kiss-cutting, or high-volume production, MCMILLANCO has the capabilities to meet your needs.
If you have any questions about die-cutting or are interested in learning more about our kiss-cutting capabilities, don’t hesitate to reach out to us or contact Preco directly. Their innovative technology and hands-on support have been game-changers for MCMILLANCO, and we know they can help you, too.