Our Capabilities

Capabilities

From machining to natural gas solutions, MCMILLANCO can create custom fabrication solutions for whatever your business needs may be. Need a custom component that doesn’t exist yet? We can create it! Just check out our capabilities below!

Aluminum Sand Casting Foundry

Seven green sand production lines capable of 2400 molds per shift
Automatic cope and drag; 20” x 30”
Hunter 20” x 24”
Squeezer Molding – any size
Airset sand lines produce unlimited dimensions with close tolerances
Aluminum Castings from ¼ lb. to 1000 lbs.
4 Furnaces with a melting capacity of 7500 lbs. per hour
Primary and Secondary Alloys
In-house Machining

For more information on Aluminum Sand Casting Foundry, click here!


 
Finishing


Manual and automated deburring
6-axis Robotic deburring cell
Pneumatic shakeouts
Two (2) wheelabrators for surface finishing
16′ x 16′ x 30′ Paint Booth
AUTOMATED PAINT LINE
AUTOMATED POWDERCOATING LINE
ANODIZING
ZINK
GALVANIZING

For more information on Finishing, click here!


 
Global Manufacturing


Bearings
Coatings
Cold Forging
Hot Forging
Cold heading
Die casting
Extrusion/Co-extrusion
Powder Metals
Sand casting
Screw machining
Springs
Stamping
Tubing
Investment Casting
Plastics/Rubber Molding
Electrical

For more information on Global Manufacturing & to download a line card, click here!


 
Springs and Stampings


Extension, Torsion, Compression and Magazine Springs
Fourslide stampings
CNC custom wireforms
Contract assembly services
Stampings, Brackets and Clips
Air filter clips and accessories
For more information on Springs and Stamping & to download a line card, click here!


 
Fabrication and Welding


Shearing
Pacific 3/4″ x 10′
Cincinnati 1/4″ x 10′ w/ stacker

Forming Capacity
600-ton Pacific Hydraulic Press Brake 16′
400-ton Cincinnati Press Brake 16′
300-ton Accupress 12′ (CNC)
300-ton Dake Straightening Press 8′ x 20′
150-ton Wysong Press Brake 12′
150-ton Cincinnati Press Brake 12′
90-ton Verson Press Brake 10′
350-Ton CINCINNATI MaxForm, 14’ Bed with Auto-Crown, 5-axis back gauging, the extra stroke
230-Ton, CINCINNATI12’ Bed, extra stroke, 24” CNC back gauge
90-Ton, CINCINNATI8’ Bed, 24” CNC back gauge

Rolling Capacity
1 1/2″ x 120″ Bertsch plate rolls
Bertsch 5/8″ X 10′ plate rolls
5/8” X 96” Roundo plate rolls
3″ x 3″ x 3/8″ horizontal angle rolls
1/4″ x 48″ Wysong sheet rolls
4″ x 4″ x 1/2″ angle rolls, Roundo
3 Sets Tank Fabrication Rolls
3” ID x 48” Roll Form (14 GA and lighter steel)
3/8” steel max. x 48”, LEMAS Roller

Punching & Notching Capacity
100 Ton Capacity, 5″ Dia. hole in 3/16″ Mild Steel
W.A. Whitney Duplicator Punch
Boschert Notcher 9″
Di-Acro Notcher 6″
Trumpf & Co. Nibbler
Wysong Angle Notcher
Plate Beveling

Welding & Fabrication
Aluminum, stainless, carbon and exotic metals
Welding machines from 50A-600A
Mig welders from 300A-500A
Tig welders from 400A
Plasma–Arc cutting to 1″ stainless
ESAB UltraGraph
Hyper Therm 3/8″ Plasma Cutter
Thermal Dynamics Plasma Cutter
40,000 lb Welding Positioners (3)
10,000 lb Welding Positioners (8)
MIG (GMAW) welding capability for stainless steel and mild steel
TIG (GTAW) welding capability for aluminum, stainless steel, mild steel and exotics
Spot (RSW) welding capability for stainless steel and mild steel
Stud (SW) welding capability for aluminum, stainless steel, and mild steel
Brazing (TB) and soldering capability for stainless steel, mild steel, copper and brass
PEMserter Series 4 press, Flex-Arm tapping (2), riveting, rivnuts
GEKA two station Iron Worker
HEM Auto-Saw – miter cut & straight cut structural in small lot to production volumes
OTC Robotic Welding Cell, large arm, head-stock/tail-stock, rotary tilting table
CNC Machining
Haas VF4 Vertical Machining Center- 7,500 rpm spindle, axis travels 50” x 20” x 25”,
rigid tapping, 20 pocket tool changer. Plus full-service manual machining cell
Surface Prep
Vibratory deburring machines (2 machines), Glass beading finishing machine

CNC Laser Cutting
6,000-watt CINCINNATI CL-460, 2M x 4M” dual pallet system
5,000-watt CINCINNATI CL-850, 2M x 4M dual pallet system
3,300-watt CINCINNATI CL-707, 2M x 4M dual pallet system
2,500-watt CINCINNATI CL-707, 72” x 144” dual pallet system
Max. sheet/plate size: 2 meters (78.74”) x 4 meters (157.48”) (6.5 ft x 13 ft)
Max. laser cutting thickness: 1.000” Carbon, .625” Stainless, .500” Aluminum
For more information on Fabricating and Welding & to download a line card, click here!


 
Machining


Automated Machining Centers
Okuma M560 High Column w/ Rotary Table 40″ X 20″
Robot Fanuc R-1000iA/100

Vertical Machining Centers / Milling
Haas Tool Room Mill 30″ X 12″ X 16″
Haas VF3YT–Super VF 40″ X 26″ X 25″
Haas VF3YT 40″ X 26″ X 25″
Haas VF6 / 50 Vertical Mill 64″ X 32″ X 30″
Haas VF9 / 50 Vertical Mill 40″ X 80″ X 40″
Haas VF9 Vertical Mill 40″ X 80″ X 40″
Okuma M560 40″x20″x18″, 25HP
Okuma MCV4020, 4th Axis Rotary Table 40″ X 20″ X 17″, 15HP
Okuma MCV4020 40″ X 20″ X 17″, 15HP
Okuma MX45VAE, Two Pallet Changing Machine 30″ X 16″ X 17″, 15HP
Okuma ESV4020 40″ X 20″ X 20″, 15HP
Okuma ESV3016 30″ X 16″ X 20″, 15HP

Horizontal Machining Centers / Milling
Daewoo-ACE H80 800 Pallet Changer 50″ X 40″ X 40″
OKK HMC 1000 Pallet Changer 63″ X 50″ X 40″
OKK HMC1000S Pallet Changer 55″ X 43″ X 40″
OKK HMC1250 Pallet Changer 68″ X 68″ X 68″
OKUMA MB5000H, 30 HP TEN PALLET POOL 29” X 29” X 29”

Boring Mills
SNK Nissin BP130 3.5 4 axis 138″ X 98″ X 63″ X 27″
SNK Nissin BP 130 3.0 4 axis 120″ X 79″ X 63″ X 27″
Feeler FBM 110R 4 axis 98″ X 71″ X 67″ X 96″
Feeler FBM 110R 4 axis 98″ X 71″ X 67″ X 96″
DeVlieg 96 CNC Jig Mill 96″ X 48″ X 36″
Giddings & Lewis CNC Bore Mill 89″ X 60″ X 48″
Cincinnati Gilbert CNC HBM 4-axis 144″ X 84″ X 60″
2 – Cincinnati Gilbert CNC HBM 120″ x 120″
Giddings & Lewis CNC Floor Mill 10′ x 30′ X 48″

AUTOMATED LATHE CELL
Okuma LB3000 EXII BB MYW 10″ – 40HP CHUCK and 7.5HP 6″ CHUCK 3.25 ThRU SPINDLE 13.39″ x 40″ LONG

Bar feed Lathes
Okuma Genos L300M 10″ 15HP CHUCK 10″ DIA x 20″ LONG

CNC Lathes
HAAS SL–40 Lathe

HORIZONTAL TURNING
Okuma LB4000 EXII BBM – 15″ 40HP CHUCK 3.93″ THRU SPINDLE, LIVE TOOLING 18.9″ DIA x 29″ LONG
Okuma LU 4000 EX-2SC12″ 30HP CHUCK (2) TURRETS 18″ DIA x 48″ LONG
Okuma LB3000 EXII BB MYW 10″ – 40HP CHUCK and 7.5HP 6″ CHUCK 3.12″ THRU SPINDLE 13.39″ x 40″ LONG
Okuma L470M 12″ BBM – 30HP, 3.56″ THRU SPINDLE, LIVE TOOLING 16″ DIA x 26.5″ LONG
OKUMA LU25 15″ -30HP CHUCK (2) TURRETS, 16.54″ DIA X 26.57″ LONG
OKUMA L370 BBM 10″-15HP CHUCK
OKUMA L370 BBM 10″-15HP CHUCK
Okuma E-Series ES-L8 8″ – 15HP, 10″DIA x 19″ LONG
BRIDGEPORT EZPATH CNC FLATBED LATHE, 16″ DIA X 40″ LONG
MORANDO ENGINE LATHE, 24″ DIA X 80″ LONG

Miscellaneous
AUTOMATIC CUT OFF SAWS TO 14″ DIA, 13″ X 15″ RECTANGLE
MARVEL TILTING HEAD SAW, SERIES 8, 18″ X 18″ RECTANGLE
RADIAL ARM DRILL 9″ COLUMN X 48″ ARM

Tool Room Equipment
Milltronics VKM3 30″ X 15″ X 5.25″
2 – Seiki VS Knee Mills
Proto Trak M2
Clausing Model 5914 Lathe
Clausing Colchester 15″ Lathe
2 – Parker Majestic surface grinders 6″ x 18″
GMP 12 x 38″ water grinder

Inspection Equipment
ASME “U” and “R” stamp certified
LK-G80 microvector CMM
96″ x 60″ x 40″
Sheffield Cordax 1808 CMM
8ft. Faro arm (x2)
12ft. Faro arm (x 3)
(3) Optical comparators
24″ Micro-Hite
All handheld equipment needed to assure quality production.

Related Equipment
Overhead Cranes (20–40k lbs) (6)
Hyd–Mech Horizontal Band Saw (3)
DoAll Horizontal Band Saw (3)
Kysor–Johnson 20″ Vertical Band Saw (2)

For more information on Machining & to download a line card, click here!


 
Metal Stamping and Metal Spinning

Metal stamping technology has evolved into the basis of MCMILLANCO offered solutions. We put an emphasis on progressive stamping, leveling/blanking, and transfer stamping of moderate to high volume metal components. Along with metal stamping, MCMILLANCO has invested in state of the art metal splitting and pulley production technology. Our centers in machining and stamping directly feed the pulley spinning operations to make sure that our customer’s requirements are continually met. When it comes to the MCMILLANCO’s team of manufacturer’s production strategy – we use a combination of manually fed and automated pulley cells to efficiently produce custom-designed pulley geometries in all volume ranges for one of the quickest turnarounds in the industry. MCMILLANCO and our partners take pride in our metal stamping and spinning technology and always make sure to provide our customers with exactly what they need when they need it.

For more information on Metal Stamping and Metal Spinning & to download a line card, click here!


 
Weld & Assembly

MCMILLANCO saw a demand for high volume welded assemblies after developing metal stamping and machining partners. We control the process with our partners all the way to your factory floor with robotic welding capacity combined with laser cutting, stamped, and machined parts.

For more information on Weld & Assembly & to download a line card, click here!


 
CNC Laser Cutting

MCMILLANCO offers top-tier CNC Laser Cutting Machines for both domestic and global manufacturing companies.

Our Equipment:

(2) 6,000-watt CINCINNATI CL-960, 2M x 4M” dual pallet system (we can cut up to 78” x 156” so a bit larger than just 6’ x 12’).

5,000-watt CINCINNATI CL-850, 2M x 4M dual pallet system

Max. sheet/plate size: 2 meters (78.74”) x 4 meters (157.48”) (6.5 ft x 13 ft)

Max. laser cutting thickness: 1.000” Carbon, .625” Stainless, .500” Aluminum

For more information on CNC Laser Cutting & to download a line card, click here!


 
Natural Gas Solutions

MCMILLANCO offers a distribution solution specifically tailored to the needs of natural gas companies. Every customer’s needs are different, which is why our NGS division is focused on end-product quality and customer service. We’re here to change the industry moving forward.

For more information on Natural Gas Solutions & to download a line card, click here!


 
O-Rings Gaskets

Inspection is something we take seriously. We use state-of-the-art equipment to get an in-depth look at each product before it is packaged up and shipped out. You can trust the products we send because they have been rigorously inspected to ensure the best quality.

For more information on O-Rings Gaskets & to download a line card, click here!


 
Injection Molding

MCMILLANCO delivers best-in-class plastic injection molding for both domestic and global manufacturing companies. MCMILLANCO leverages its decades of industry experience and our abundant network of suppliers to deliver the best solutions time and time again.

For more information on Injection Molding & to download a line card, click here!

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